mixing pump

Recently
we shipped one unit of 500gpm mud recycling system for water well drilling in
Middle East. With Customized color, the mud tank color is silver grey, the
equipments color is red. This is not the first order for this client, they ever
ordered a unit of trailer mounted 200gpm mud cleaning system for water well
drilling.

The
equipments list including:

1
unit of GNZS703E-DZ shale shaker

1
unit of GNZS703E-D1S8N mud cleaner

1
unit of mud agitator

1
unit of mixing hopper with mixing pump

1
unit of mud tank, with necessary stairs, handrails, walkways,  pipelines, lights.

1
unit of super charge pump to feed the clean mud to the mud pump

2
units of centrifugal pumps for feeding the desander, desilter cone

The
configuration is similar with GN standard 500gpm mud recycling system
GNMS-500G, which can be loaded into 40ft container. But this system is with
customized mud tank size, which need to be shipped by bulk cargo vessel.

The
difference between GNMS-500GL and GNMS-500G is that the mud tank size, the GL
with 40ft container size mud tank which need to be shipped by bulk cargo
vessel, but with bigger tank volume; The G system with mud tank size smaller
than container, which is convenient and cheaper for shipment.

Recently
we also shipped another 2 units of 1500gpm mud cleaning system for Tunneling
project, with the similar color. It is for construction industry.

Even
though the oil price goes down recent years, but GN solids control still got a
lot of orders from our international clients from construction industry, like
pipeline crossing, HDD, CBM, TBM, pilings, water well drilling. If you can send
us a photo of your rigsite or give us proper description of your requirement, we
have rich experience to design customized mud recycling system for different
projects.

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Mud gun is an essential part for drilling mud tanks, it usually works
together with mud agitator/ mud mixer. The 3 main functions including :

(1)  
Mixing, prevent the solids from precipitate, the
necessary working pressure is provided by the mixing pump or mud pump,
sometimes it works together with mud agitator, for example, for mud mixing
tank, mud storage tank; sometimes it works separately when there is no enough
place to install a mud agitator.  

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(2)  
Transferring, the mud gun line is designed inside
the mud tanks and connect with each tank to transfer the drilling fluids, for
example, it can work as a balance pipe between 2 tanks to keep the mud level
balanced.

(3)  
Cleaning: If connected with clear water pump, it
can be used as mud tank cleaning line after drilling is finished, so you do not
need to buy a separate jet water unit, with the GN unique mud tank bottom
design( with a 5 degree slant), the deposits solids on the tank bottom will be
washed to the side with sand washing port, and the operator can use special
tools to take the sand away.

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GN solids control mud gun is with 3 nozzles and can work with 6.4Mpa for
oil & gas drilling , and 1.0 Mpa for HDD & CBM drilling. We have 2
types mud gun, one type is rotatable mud gun which can rotate with 360°, the other type is fixed. Also
we provide 2 sizes, 2 inch diameter and 3 inch diameter. The mud gun length is
customized with different size mud tanks, we will ask the client to provide
necessary information before order.

Normally GN mud gun is made of carbon steel, for special requirement of
brine water or corrosive mud, we can provide stainless steel material for
option. Welcome to inquiry GN solids America for more info.

Recently we
shipped a complete set of customized mud mixing tank system to South America,
as a small part of a liquid mud plant.

The main configuration of the mud mixing tank system
is as below:

1 4 sets of 40 feet container size mud tanks with
necessary handrails, stairs, walkways, connection pipelines, valves, flexible
connections, flanges, man hole, clean gate, etc. 3 of them are mud mixing
tanks, 1 of them is mud processing tank.

2 Each tank with 2 units of GNJBQ15DD ( double blades)
mud agitators, 2 units of 2 inch mud guns, 1 fluids level meter

3 Each tank with 6×5 with 75HP centrifugal pump as
transfer pump, 75HP shear pump for cutting the mixed chemicals, 60HP mixing
pump working with venture hopper.All of the pumps are designed to multi
functions, for example:

The transfer pump can work as feeding pump of shale
shaker
and OBM processing tank; the mixing tank can work as transfer pump when
stop mixing. The shear pump can work as transfer pump when it is available or
when the transfer pump is under maintenance. The transfer pump can transfer the
clean fluids from the liquid mud plant to mud mixing tank system, also it can
transfer the mixed fluids into mud storage tanks.

4 One of the tank is as oil based mud processing tank,
with the solids control equipments as : 2-panel shale shaker GNZS852-HB, 2
units of high speed decanter centrifuge GNLW363CG, mud agitators, mud guns,
centrifuge feeding pumps.

5 Operation table for each mud mixing tanks, the
chemicals will be put on the operation table by forklift for convenient
operation.

6 Customized painting color, customized mud tank
storage capacity, customized treating capacity

If you need a proposal for liquid mud plant or mud
mixing tank system, pls contact with GN solids control in Beijing or GN solids
America in Houston, TX.

Mud agitator, mud gun, centrifugal pump, submersible
slurry pump, shear pump, mixing hopper, jet mud mixer, Jet shear mixer, is the
most common equipments used for oil & gas drilling liquid mud plant. GN
solids control has been provided such equipments to many big projects of liquid
mud plant for COSL( world’s top 10 oilfield service company) and other drilling
fluids service company in the world.

We can also provide customized design mud tanks for
liquid mud plant with flow level meters, pipelines, valves, stairs, mud gun
lines, with competitive price and compact design to meet your requirement of
volume.

We have rich experience in design different projects
liquid mud plant for both onshore and offshore, for synthetic oil based mud,
water based mud, base oil, brine and mixing tanks. Our standard container sized
square mud tanks with 400bbl volume, round cylinder type tanks are also
available for compact footprint.

We have 7 models mud agitators for option from 4HP,
7.5HP,10HP, 15HP, 20HP, 25HP, 30HP, the agitator shaft could be customized
according to your existing tank height. We have 9 models submersible slurry
pumps
for option, it could be used as mixing pump, feeding pump when
considering big volume, because it is installed vertically, it did not less the
tank volume as the horizontal installed pumps. And high solids content drilling
fluids could be transferred by such slurry pump, the benefit of low maintenance
cost is one of the reason. Also we have 4×3, 6×5, 5×4, 8×6 centrifugal pumps
with same footprint with Mission pump for option, shear pump is required when
the mixing material need to be cut. We also have 9 models jet mud mixer to meet
your customized mixing requirement, it is the combination of mixing hopper, centrifugal
pump
and the skid.  

Welcome to contact GN solids America for a quotation.

GN designed solids removal unit for mining drilling is a compact designed unit to remove the solids from the drilling fluids, the semi-dry solids are disposal by the truck and the fluids is drained off to the river or re-use for drilling.This unit can be designed for both skid mounted or trailer mounted portable for easy transportation from one rig site to another. GN 150L/min solids removal unit for mining including the equipments below:

1 GNLW223VFD high speed decanter centrifuge, with the smallest model 9 inch bowl diameter, the max bowl speed can reach 3800rpm or 4200rpm.

2 GNZS752E-DM 2-panel shale shaker with top hole section to remove the big solids and less the solids content before feeding to the decanter centrifuge

3 silenced generator 38KVA with Cummins engine, the clients can source the spare parts locally

4 mixing hopper, mixing pump, VFD control panel, shale shaker, decanter centriuge, silenced generator, electric control panel are all mounted on one skid for convenient move

5 General treating capacity of this solids removal unit is 150L/min

6 Mud tank volume is totally 4000L, to storage enough clean drilling fluids for reuse

Benefits by using GN solids removal unit:

1 Environmental friendly, sump free operation

2 Ruduce water consumption

3 Cost savings, including reduce drilling fluids consumption, reduce site set-up and remediation costs, protect the diamond core drilling bits so reduce the down-hole drilling tools cost,etc.

4 Semi-dry solids can be moved directly by truck, save the cost of solids disposal

5 Complete dimension of the whole solids removal unit is same with standard 20ft container, with standard trailer for shipment, need small space to set-up

GN designed customized solids removal unit to meet different requirement of our clients in mining industry, GNLW223 series decanter centrifuge have been widely used to separate fine solids from the drilling fluids. Pls contact GN solids control or GN solids America for more information.