mixing hopper

Recently
we shipped one unit of 500gpm mud recycling system for water well drilling in
Middle East. With Customized color, the mud tank color is silver grey, the
equipments color is red. This is not the first order for this client, they ever
ordered a unit of trailer mounted 200gpm mud cleaning system for water well
drilling.

The
equipments list including:

1
unit of GNZS703E-DZ shale shaker

1
unit of GNZS703E-D1S8N mud cleaner

1
unit of mud agitator

1
unit of mixing hopper with mixing pump

1
unit of mud tank, with necessary stairs, handrails, walkways,  pipelines, lights.

1
unit of super charge pump to feed the clean mud to the mud pump

2
units of centrifugal pumps for feeding the desander, desilter cone

The
configuration is similar with GN standard 500gpm mud recycling system
GNMS-500G, which can be loaded into 40ft container. But this system is with
customized mud tank size, which need to be shipped by bulk cargo vessel.

The
difference between GNMS-500GL and GNMS-500G is that the mud tank size, the GL
with 40ft container size mud tank which need to be shipped by bulk cargo
vessel, but with bigger tank volume; The G system with mud tank size smaller
than container, which is convenient and cheaper for shipment.

Recently
we also shipped another 2 units of 1500gpm mud cleaning system for Tunneling
project, with the similar color. It is for construction industry.

Even
though the oil price goes down recent years, but GN solids control still got a
lot of orders from our international clients from construction industry, like
pipeline crossing, HDD, CBM, TBM, pilings, water well drilling. If you can send
us a photo of your rigsite or give us proper description of your requirement, we
have rich experience to design customized mud recycling system for different
projects.

Mud agitator, mud gun, centrifugal pump, submersible
slurry pump, shear pump, mixing hopper, jet mud mixer, Jet shear mixer, is the
most common equipments used for oil & gas drilling liquid mud plant. GN
solids control has been provided such equipments to many big projects of liquid
mud plant for COSL( world’s top 10 oilfield service company) and other drilling
fluids service company in the world.

We can also provide customized design mud tanks for
liquid mud plant with flow level meters, pipelines, valves, stairs, mud gun
lines, with competitive price and compact design to meet your requirement of
volume.

We have rich experience in design different projects
liquid mud plant for both onshore and offshore, for synthetic oil based mud,
water based mud, base oil, brine and mixing tanks. Our standard container sized
square mud tanks with 400bbl volume, round cylinder type tanks are also
available for compact footprint.

We have 7 models mud agitators for option from 4HP,
7.5HP,10HP, 15HP, 20HP, 25HP, 30HP, the agitator shaft could be customized
according to your existing tank height. We have 9 models submersible slurry
pumps
for option, it could be used as mixing pump, feeding pump when
considering big volume, because it is installed vertically, it did not less the
tank volume as the horizontal installed pumps. And high solids content drilling
fluids could be transferred by such slurry pump, the benefit of low maintenance
cost is one of the reason. Also we have 4×3, 6×5, 5×4, 8×6 centrifugal pumps
with same footprint with Mission pump for option, shear pump is required when
the mixing material need to be cut. We also have 9 models jet mud mixer to meet
your customized mixing requirement, it is the combination of mixing hopper, centrifugal
pump
and the skid.  

Welcome to contact GN solids America for a quotation.

Submersible
slurry pump
can be used in different applications for oil & gas drilling
solids control system and mud recycling system. The applications are as below:

(1)   
Feeding pump for shale shaker in the mud recycling
system for HDD, water well drilling, CBM.

(2)   
Feeding pump for decanter centrifuge when there is
no enough place for the horizontal screw pump for different industries, oil
drilling , dewatering unit, drilling waste management system.

(3)   
Mixing pump with mixing hopper, because the
submersible slurry pump is vertical installed, which can save the place and
remain the storage capacity, but pls notice the lift and working pressure to
match the venturi hopper.

(4)   
Feeding pump for complete
desander/ desilter unit/ mud cleaning system from the mud pit, remember to
choose the correct model with proper lift, because the flow rate and lift will
loss during the transferring in the long distance. The normal submersible
length is 1.5m, and max 1.8m. If the mud pit or mud tank is very high, and you
need longer submersible length, we will suggest to use hose/pipe for the extra
length, or use the Submerged pump fully under the liquid level.

If there
are small rocks and high solids content in the mud, the submersible slurry pump
is pretty suitable because the impeller is with special wearable hard surface .Centrifugal
pump, screw pump can not be used in such applications, hose pump is another
option for such projects.

Compared
with the horizontal installed pumps, like centrifugal pump, shear pump, screw
pump, the vertical submersible slurry pump required small space and keep the
storage capacity and free of maintenance and reliable performance. There is no
bearing and gland seal between impeller and pump body, so the slurry pump is
maintance-free and high temperature resistance.

GN
solids control has various models of submersible slurry pumps for option.

GN designed solids removal unit for mining drilling is a compact designed unit to remove the solids from the drilling fluids, the semi-dry solids are disposal by the truck and the fluids is drained off to the river or re-use for drilling.This unit can be designed for both skid mounted or trailer mounted portable for easy transportation from one rig site to another. GN 150L/min solids removal unit for mining including the equipments below:

1 GNLW223VFD high speed decanter centrifuge, with the smallest model 9 inch bowl diameter, the max bowl speed can reach 3800rpm or 4200rpm.

2 GNZS752E-DM 2-panel shale shaker with top hole section to remove the big solids and less the solids content before feeding to the decanter centrifuge

3 silenced generator 38KVA with Cummins engine, the clients can source the spare parts locally

4 mixing hopper, mixing pump, VFD control panel, shale shaker, decanter centriuge, silenced generator, electric control panel are all mounted on one skid for convenient move

5 General treating capacity of this solids removal unit is 150L/min

6 Mud tank volume is totally 4000L, to storage enough clean drilling fluids for reuse

Benefits by using GN solids removal unit:

1 Environmental friendly, sump free operation

2 Ruduce water consumption

3 Cost savings, including reduce drilling fluids consumption, reduce site set-up and remediation costs, protect the diamond core drilling bits so reduce the down-hole drilling tools cost,etc.

4 Semi-dry solids can be moved directly by truck, save the cost of solids disposal

5 Complete dimension of the whole solids removal unit is same with standard 20ft container, with standard trailer for shipment, need small space to set-up

GN designed customized solids removal unit to meet different requirement of our clients in mining industry, GNLW223 series decanter centrifuge have been widely used to separate fine solids from the drilling fluids. Pls contact GN solids control or GN solids America for more information.

GN solids control design and manufacture both barite recovery decanter centrifuge system and liquid mud plant for customized requirement.

Our barite recovery decanter centrifuge model including GNLW452 with 1800rpm and 18inch bowl and GNLW453VFD with 0~2800rpm variable speed , 18inch bowl. These 2 models are commonly used for barite recovery system. But sometimes GNLW363VFD decanter centrifuge is also used for LMP.

Liquid mud plant:

GN solids control already made several complete LMP for our clients, like COSL(China Oilfield Services Limited) for both water based drilling fluids and oil based drilling fluids. That liquid mud plant including 17 sets of standard 40ft container mud tanks(450bbl each mud tank) with necessary mud agitators with JIE Brand gearbox, mud guns with 6.4Mpa high pressure, mud tank accessories and decanter centrifuge with feeding pumps. For more info about this complete liquid mud plant, pls check our website: http://www.gnsolidscontrol.com/drilling-fluids/liquid-mud-plant-lmp-china-oilfield-services-limited-cosl

We ever made a 6 mud tanks liquid mud plant for CNPC division company, with decanter centrifuge GNLW452 with screw pump, mixing hopper, mixing pump, mud agitators,mud gun and charging pump, etc. 

How to design a customized liquid mud plants?

Firstly we need to know the total volume of the LMP, so we can design the mud tank size and we can know the layout of each mud tank, how much bbl each mud tank, and how to fix them in the liquid mud plant.

Secondly we need to know what equipments will be used in LMP, including the mud recycling system, barite recovery centrifuge, high speed decanter centrifuge, pumps, pipelines, mixers, etc.

The mud recycling system including shale shaker, desander, desilter cone, decanter centrifuge, mud tanks, mud agitator, mud gun, mixing hopper, shear pump or mixing pump, etc.

If you need a liquid mud plant for water based drilling fluids or oil based drilling mud, pls contact GN solids America for a professional sales.