Drilling mud mixer is used in order to maintain uniformity of drilling fluid and solid particles suspension, and for continuous and reliable drilling mud of drilling fluid solid control system.
GN oil drilling fluid JBQ series mud agitator under 5.5 kW adopt cycloid reducer, JBQ series mud mixer is suitable for oil drilling fluid mixing, compact structure, cover an area of an area small;More than 7.5 kW drilling mud mixer adopts turbine worm reduction drive, has big transmission torque, smooth operation, reliable work, etc.Commonly used mixer model for JBQ5.5, JBQ7.5, JBQ11 and JBQ15.mud agitator shaft
JBQ mud agitator purposes and characteristics
JBQ series mud mixer adopts circular cylindrical worm reducer, shaft section for circular cylindrical worm, turbine tooth profile for round with turbine phase conjugate.So the concave and convex tooth and reliable performance, high efficiency, compact structure.
JBQ series mud mixer reducer combined with explosion-proof motor, easy maintenance, suitable for field use harsh operating conditions.
JBQ series slurry blender mixing intensity big, wide scope, and reduces the starting resistance.
Horizontal JBQ series mud agitator motor, installation, adjustment, easy to change.
Our company is specializing in the production of oil drilling fluid blender manufacturer, welcome customers to inquire.
Mud agitator installation and maintenance
1, the slurry blender when installation should be lifting mixer and placed in the position of the desire to install smoothly, adjust the coaxial degree < 0.39 mm will be 4 M16 hole only after welding on the tanks, fixed and tighten mounting bolts.
Rigid coupling must be equipped with 2, mud agitator trampoline and should be solid and reliable, otherwise it will cause a wave wheel shaft deflection, intensifying gear wear and tear.
3, mud agitator operation should be the same in the ring, cassettes, the high temperature anomalies.Otherwise should stop check, troubleshooting.
4, mud mixer reducer oil level height should be kept in the central visual oil window position, the work can often make up of lubricating oil.It is recommended to use 120 # industrial gear oil.When the site can not meet, also can use other size appropriate lubricating oil

YLS machine is continuously lubrication system. With Timer, it can also used for intermittent lubrication. The lubrication viscosity between 30 ~250 cSt, new lubricating oil is required
Spit pressure can be max. 15kgf/cm². To protect the system peripheral, relief valve is equipped to keep the stability of lubrication system. When the oil level goes down the min, the lubrication system will give Alarm signal, or stop the dryer via external controller.
adding oil: Open the cover and add the clean lubricating oil, to 80% in oil level, then cover it. Only GN appointed lubricating oil or equivalent oil can be used
oil pipe connection: Take the casing pie cap and casing pipe out, put it on the oil pipe. Then, insert the oil pipe into the connection to avoid oil leakage.tumblr_m5a7omfwgO1qmyjkk
installation of power and alarm: Loose the screw and take out the cover of wire, there is pressure signal and level signal underside. There is a fixed head to fix the cable nearby. Rotate out the fixed head and get the cable through. Push it into wire cover and then fix the cable.
Connect the pressure signal and level signal. When the level close to Min. level, the level signal will give alarm; when the oil pressure reach to 2.1 kgf/cm², the pressure signal breakover.After finish the connection, cover the cable, fix the fixed head. If all the connection iscorrect, the lubrication system will work.
Note: the pressure switch and level switch is not ex-proof. Customer can do some actions to make it ex-proof.
pressure adjustment: Loose the screw of adjustment valve, (EX-works 15kgf/cm²), switch on the power. When the oil flow out 5~10s, then tighten the adjustment valve

GN solids control decanter centrifuge Installation
Centrifuge installation
1). Choose suitable lifting device and sling.
2). Cranes and slings can not bear excessive load, regular check shall be given to the slings so as to ascertain whether they are in good state.
3). The hall be checked before lifting to ensure that the strength of the sustained centers meet the requirement of hoisting.
4). Make sure the installation platform is firm enough to bear adequate weight.
5). Remove all the traportation protection device (bowl fixing belt, fasten belt and fixing bolts).
6). Connect inlet and outlet pipelines (use flexible joint for connecting point), overflow pipe, and solids discharge slot.
7). Connected with power supply (Switch controller between control panel and power supply is necessary to ensure safety of wiring).
Electrical installation
Warning:
A. Read carefully of centrifuge user manual and Control cabinet user manual before operating.
B. Strictly forbidden to open the control cabinet with power on. Only open the door after power cut off.
C. Any installation and inspection of electrics must be operated by professionals
The main motor, back motor and temp. sensors of VFD centrifuge has connected well to the aviation plug panel, users are supposed to connect cables with reference to VFD control cabinet user manual.
OperationGN decanter centrifuge
Preparation before operation
Ⅰ. Check below items to make sure all in good condition. Any abnormal conditions should be solved properly and in time.
1). Check and make sure all parts of the centrifuge assembled well.
2). Check and make sure the bowl fasten belts are removed.
3). Rotate the centrifuge bowl manually and check if there is any blocking or other abnormal condition.
4). Check and make sure the oil level of hydraulic coupler and gearbox is accordence with request.
5). Check and make sure the B-belt is suitably tensioned.
6). Check and make sure the belt covers and collection box top cover are closed well, bearing base, feeding pipe and control cabinet are screwed down well.
7). Check the 3-phase power supply is connected well.
8). Check the reset function of all switches, operating device, control bottom, and make sure they are flexible and in right position.
9). Check and make sure the control cabenit are mounted well.
10). When restart the centrifuge after long stop, measure motors with 500V megger insulation resistance, the centrifuge can be run only if the resistance ≥ 0.5 MΩ.
11). check and make sure the ground connection is reliable. Measure the grounding resistance if necessary.

Start the centrifuge temporarily to check the rotating direction. Change the phase conductors of the motor if the rotating direction is not correct.
1). Start and run centrifuge back motor in short time to observe whether the gearbox rotates in a correct direction, and make sure there is no adnormal condition occured.. Seen from the small end of the bowl, the gearbox shall rotate in counterclockwise.
2). Start and run centrifuge main motor to observe whether it’s pulley rotates in the correct direction, and make sure there is no adnormal condition occured. Seen from the small end of the bowl, the pulley shall rotate in counterclockwise.
3). Start in inching feed pump to observe whether it rotates in a correct direction. Observed from the end of the motor, the pump shaft shall rotate in clockwise.
Notice: ① Cut off the power immediately if the motor does not run after power to avoid it burn down
② When start the centrifuge, check whether the motor work continuously without abnormal noise. If the two motor could not work synchronously, operator should immediately shut
down the centrifuge for trouble shooting and then start the centrifuge again.
③ Motor is not allowed to start over five consecutively times in the cooling condition; When restart the motor after stop, it is not allowed to start over three consecutively times in the hot condition.
Ⅲ. No-load running
Start the centrifuge according to the operating steps, but do not start the feed pump to make it run without load. Check whether there is abnormal noise, vibration or heating. Make sure that the temperature rise of the bearing base is not over 35℃ after 2-hour running. If the condition permitted, measure the bowl speed and vibrating force of the bearing base and make sure that the bowl speed was not less than 97% of the rated figure and vibrating force was not over 7.1mm/s.
Ⅳ. Load running
Turn on centrifugal according to the operation steps, after it reaches the set speed, turn on the feed pump. Check and see if there is any abnormal situations e.g. abnormal vibration, noise, or heating, etc…
Choose the suitable pump feeding capacity according to the mud density & viscosity, and the performance requested to reach. DO NOT increase feed capacity sharply; it may cause block or the centrifuge and hold on the screw propeller badly.tumblr_m7aozdm0sr1qmyjkk

GN solids control Basic requirement of disassembly and assembly.
(1). Disassembly
A. Not allowed to hammer directly onto centrifuge parts, not allowed to separate the connecting surface between parts with tools like screw drivers.
B. Must use the dismounting holes or pulling tools on centrifuge parts when disassembly.
C. Not allowed to heat roller bearing with welding torch.
D. When dismount the parts with dismounting holes on flanges, use forcing screw with level 8.8 or above.
E. Mark the matching parts with compact points before disassembly.
(2). Assembly
A. Assembly work should be done in clean workshop with no metal particles or powers in air.
B. Carefully clean all parts and air flush off all iron scraps and dusts from lubricate holes, blind holes, counter bores.
C. Inspect fitting surface and joint surface of parts, and polish wounds and scratches on the parts with fine oil stones and smooth cut files.

A.Disassembly feed tube:
1)Disassembly feed tube
2)Disassembly Bolt & Nut On feed tube
3)Push out feed pipe
B. Disassembly narrow V belt
1)Disassembly motor cover
2)Loose nut for fixing motor
3)Rotating adjust screw , shorten distance
4)Pull out narrow V belt
C.Disassembly gear box
1)Lift gear box , disassemble back-drive motor, remove coupling between motor and gear box
2)Disassembly nuts between gear box and connection part
3)Remove gear box, pull out spline shaft
D.Remove centrifuge main body
1)Open top cover of collect box
2)Disassembly locating pins and nuts on bearing base both end
3)Lift centrifuge bowl assy and remove it tumblr_m97fcgTGQM1qmyjkk